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V-1192 — Hydrotreater Feed Column V-1192

Crude Distillation Unit · Hydrotreater Feed service · Installed Sep 1, 1984 (42 yrs in service)

Critical
Current Min. Thickness
0.794 in
t-min 1.024 in
Measured Corrosion Rate
7.12 mpy
ML-predicted: 6.79 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure234 psig
Design Temperature324 °F
Operating Pressure198 psig
Operating Temperature255 °F
Diameter123 in
Nominal Thickness1.107 in
Corrosion Allowance0.0625 in
H2S / Chloride29 / 189 ppm
Flow Velocity6.7 ft/s
Process pH6.14
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.58 mpy
Predicted corrosion rate under these conditions (-1.54 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot80.8098 in0.7942 in
Apr 26, 2025UT Spot80.8186 in0.8073 in
Feb 18, 2022UT Grid (API 572)80.8390 in0.8364 in
Feb 12, 2020UT Grid + RT80.8577 in0.8412 in
Oct 6, 2017UT Grid + RT80.8677 in0.8598 in
Oct 26, 2014UT Grid + RT80.8923 in0.8762 in
Dec 27, 2012UT Grid + RT80.9046 in0.9007 in
Nov 22, 2009UT Grid + RT80.9306 in0.9219 in
Feb 23, 2008UT Grid (API 572)80.9388 in0.9296 in
Dec 17, 2005UT Grid (API 572)80.9523 in0.9342 in
Jun 12, 2003UT Grid (API 572)80.9734 in0.9661 in
Oct 28, 2001UT Grid + RT80.9874 in0.9819 in
Apr 9, 2000UT Grid + RT80.9940 in0.9834 in
Mar 30, 1998UT Grid (API 572)81.0124 in0.9944 in
Mar 22, 1995UT Spot81.0319 in1.0228 in
Jun 26, 1992UT Spot81.0532 in1.0374 in
Jul 16, 1990UT Grid (API 572)81.0642 in1.0555 in
Nov 4, 1987UT Grid + RT81.0851 in1.0677 in