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V-1191 — Crude Oil Drum V-1191

Hydrocracker · Crude Oil service · Installed Aug 23, 2020 (6 yrs in service)

Medium
Current Min. Thickness
1.084 in
t-min 0.981 in
Measured Corrosion Rate
1.33 mpy
ML-predicted: 1.35 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure522 psig
Design Temperature440 °F
Operating Pressure402 psig
Operating Temperature349 °F
Diameter74 in
Nominal Thickness1.093 in
Corrosion Allowance0.0625 in
H2S / Chloride19 / 210 ppm
Flow Velocity3.0 ft/s
Process pH7.67
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.93 mpy
Predicted corrosion rate under these conditions (+7.60 mpy vs. current measured rate)
Implied Remaining Life
11.5 yrs
Implied Reinspection Interval
5.8 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Naphthenic Acid Corrosion

API 571 §4.2.10

Aggressive, velocity-assisted corrosion in high-TAN crude fractions, most severe 450–750°F; low-alloy/carbon steel is far more susceptible than Mo-bearing or 316 SS.

Recommended inspection approach: UT thickness at high-velocity/turbulent locations; feed TAN monitoring; consider alloy upgrade per API 571 guidance.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT61.0851 in1.0842 in
Dec 2, 2023UT Grid (API 572)61.0883 in1.0853 in
Jan 29, 2022UT Grid + RT61.0912 in1.0768 in