CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1190 — Vacuum Gas Oil Drum V-1190

Fluid Catalytic Cracker · Vacuum Gas Oil service · Installed Aug 27, 2006 (20 yrs in service)

High
Current Min. Thickness
0.302 in
t-min 0.632 in
Measured Corrosion Rate
24.54 mpy
ML-predicted: 22.99 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure440 psig
Design Temperature332 °F
Operating Pressure317 psig
Operating Temperature280 °F
Diameter40 in
Nominal Thickness0.770 in
Corrosion Allowance0.0938 in
H2S / Chloride6 / 39 ppm
Flow Velocity20.0 ft/s
Process pH4.00
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
17.89 mpy
Predicted corrosion rate under these conditions (-6.65 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Naphthenic Acid Corrosion

API 571 §4.2.10

Aggressive, velocity-assisted corrosion in high-TAN crude fractions, most severe 450–750°F; low-alloy/carbon steel is far more susceptible than Mo-bearing or 316 SS.

Recommended inspection approach: UT thickness at high-velocity/turbulent locations; feed TAN monitoring; consider alloy upgrade per API 571 guidance.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.3158 in0.3017 in
May 26, 2024UT Spot60.3158 in0.3018 in
Nov 27, 2021UT Grid + RT60.3158 in0.3033 in
Jan 6, 2020UT Spot60.3585 in0.3505 in
Apr 9, 2017UT Grid (API 572)60.4418 in0.4365 in
Oct 22, 2014UT Grid (API 572)60.5185 in0.5042 in
Jul 22, 2012UT Grid (API 572)60.5856 in0.5798 in
May 6, 2009UT Grid (API 572)60.6861 in0.6715 in