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V-1188 — Crude Oil Vessel V-1188

Alkylation Unit · Crude Oil service · Installed Aug 28, 2003 (23 yrs in service)

Medium
Current Min. Thickness
0.356 in
t-min 0.243 in
Measured Corrosion Rate
1.45 mpy
ML-predicted: 2.31 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure80 psig
Design Temperature416 °F
Operating Pressure55 psig
Operating Temperature347 °F
Diameter121 in
Nominal Thickness0.405 in
Corrosion Allowance0.1250 in
H2S / Chloride6 / 199 ppm
Flow Velocity15.9 ft/s
Process pH4.87
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.54 mpy
Predicted corrosion rate under these conditions (+7.09 mpy vs. current measured rate)
Implied Remaining Life
13.3 yrs
Implied Reinspection Interval
6.6 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Naphthenic Acid Corrosion

API 571 §4.2.10

Aggressive, velocity-assisted corrosion in high-TAN crude fractions, most severe 450–750°F; low-alloy/carbon steel is far more susceptible than Mo-bearing or 316 SS.

Recommended inspection approach: UT thickness at high-velocity/turbulent locations; feed TAN monitoring; consider alloy upgrade per API 571 guidance.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)40.3724 in0.3561 in
Aug 6, 2024UT Spot40.3782 in0.3612 in
Mar 8, 2023UT Grid + RT40.3770 in0.3610 in
Mar 12, 2021UT Grid + RT40.3790 in0.3664 in
Dec 3, 2017UT Grid (API 572)40.3821 in0.3757 in
Dec 19, 2014UT Grid (API 572)40.3877 in0.3802 in
Feb 13, 2013UT Spot40.3934 in0.3792 in
Sep 24, 2010UT Grid + RT40.3958 in0.3844 in
Jul 24, 2008UT Spot40.4011 in0.3906 in
Nov 6, 2005UT Grid + RT40.4021 in0.3968 in