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V-1187 — Hydrotreater Feed Vessel V-1187

Alkylation Unit · Hydrotreater Feed service · Installed Aug 26, 2010 (16 yrs in service)

Critical
Current Min. Thickness
0.472 in
t-min 0.577 in
Measured Corrosion Rate
14.33 mpy
ML-predicted: 10.54 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure171 psig
Design Temperature650 °F
Operating Pressure140 psig
Operating Temperature567 °F
Diameter112 in
Nominal Thickness0.716 in
Corrosion Allowance0.0625 in
H2S / Chloride48 / 204 ppm
Flow Velocity13.9 ft/s
Process pH8.09
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.62 mpy
Predicted corrosion rate under these conditions (-4.71 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot80.4830 in0.4717 in
Oct 21, 2024UT Grid (API 572)80.5132 in0.5107 in
Apr 10, 2023UT Grid + RT80.5344 in0.5221 in
Nov 8, 2020UT Spot80.5725 in0.5535 in
Sep 8, 2017UT Grid (API 572)80.6163 in0.6119 in
Jul 14, 2014UT Grid + RT80.6579 in0.6487 in
Feb 15, 2013UT Grid + RT80.6779 in0.6722 in