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V-1185 — Caustic Wash Drum V-1185

Hydrocracker · Caustic Wash service · Installed Sep 1, 1984 (42 yrs in service)

Low-Medium
Current Min. Thickness
1.070 in
t-min 0.960 in
Measured Corrosion Rate
0.87 mpy
ML-predicted: 1.41 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure592 psig
Design Temperature542 °F
Operating Pressure384 psig
Operating Temperature340 °F
Diameter53 in
Nominal Thickness1.121 in
Corrosion Allowance0.1250 in
H2S / Chloride34 / 1271 ppm
Flow Velocity12.2 ft/s
Process pH6.33
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.00 mpy
Predicted corrosion rate under these conditions (+2.13 mpy vs. current measured rate)
Implied Remaining Life
36.6 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)41.0867 in1.0696 in
Mar 30, 2025UT Grid (API 572)41.0868 in1.0808 in
Jan 5, 2022UT Spot41.0901 in1.0760 in
Mar 24, 2020UT Spot41.0930 in1.0745 in
Sep 27, 2017UT Grid (API 572)41.0930 in1.0814 in
Nov 30, 2014UT Grid + RT41.0977 in1.0800 in
Jan 2, 2012UT Spot41.1007 in1.0994 in
Oct 14, 2008UT Grid (API 572)41.0981 in1.0912 in
Apr 26, 2007UT Grid (API 572)41.1018 in1.0976 in
Nov 27, 2005UT Grid (API 572)41.1021 in1.0857 in
Apr 9, 2004UT Grid + RT41.1063 in1.0970 in
Jun 17, 2001UT Grid + RT41.1070 in1.1035 in
Dec 9, 1999UT Grid + RT41.1079 in1.1039 in
Apr 14, 1998UT Grid (API 572)41.1098 in1.1087 in
Jan 27, 1996UT Grid + RT41.1148 in1.1089 in
Jan 4, 1993UT Spot41.1129 in1.0945 in
Nov 22, 1990UT Grid + RT41.1172 in1.1036 in
Feb 24, 1989UT Grid (API 572)41.1181 in1.1173 in
Apr 30, 1986UT Grid + RT41.1254 in1.1088 in