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V-1182 — Cooling Water Column V-1182

Delayed Coker · Cooling Water service · Installed Aug 25, 2014 (12 yrs in service)

Low
Current Min. Thickness
1.481 in
t-min 1.342 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.28 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure340 psig
Design Temperature720 °F
Operating Pressure262 psig
Operating Temperature547 °F
Diameter125 in
Nominal Thickness1.480 in
Corrosion Allowance0.0938 in
H2S / Chloride49 / 2742 ppm
Flow Velocity7.0 ft/s
Process pH7.68
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot61.4812 in1.4807 in
Aug 24, 2025UT Spot61.4788 in1.4686 in
May 18, 2022UT Spot61.4746 in1.4703 in
Sep 10, 2019UT Grid (API 572)61.4791 in1.4697 in
Sep 5, 2016UT Spot61.4773 in1.4609 in