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V-1175 — Hydrotreater Feed Drum V-1175

Catalytic Reformer · Hydrotreater Feed service · Installed Aug 23, 2020 (6 yrs in service)

Medium
Current Min. Thickness
0.491 in
t-min 0.398 in
Measured Corrosion Rate
7.40 mpy
ML-predicted: 8.01 mpy
Remaining Life
12.5 yrs
Next Inspection Due
Nov 16, 2032
Interval: 6.2 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure184 psig
Design Temperature741 °F
Operating Pressure139 psig
Operating Temperature665 °F
Diameter65 in
Nominal Thickness0.552 in
Corrosion Allowance0.1250 in
H2S / Chloride22 / 67 ppm
Flow Velocity1.0 ft/s
Process pH7.98
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.56 mpy
Predicted corrosion rate under these conditions (+0.16 mpy vs. current measured rate)
Implied Remaining Life
12.2 yrs
Implied Reinspection Interval
6.1 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.5051 in0.4906 in
Jan 31, 2025UT Grid (API 572)60.5204 in0.5131 in
Jan 26, 2022UT Spot60.5378 in0.5267 in