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V-1174 — Sour Water Drum V-1174

Hydrocracker · Sour Water service · Installed Aug 30, 1992 (34 yrs in service)

Critical
Current Min. Thickness
0.185 in
t-min 0.267 in
Measured Corrosion Rate
4.41 mpy
ML-predicted: 6.64 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure323 psig
Design Temperature509 °F
Operating Pressure281 psig
Operating Temperature337 °F
Diameter41 in
Nominal Thickness0.356 in
Corrosion Allowance0.0625 in
H2S / Chloride1380 / 28 ppm
Flow Velocity15.9 ft/s
Process pH5.23
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.94 mpy
Predicted corrosion rate under these conditions (+3.53 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot80.2042 in0.1855 in
Feb 14, 2024UT Spot80.2217 in0.2022 in
Dec 25, 2020UT Grid + RT80.2335 in0.2205 in
Sep 30, 2018UT Grid + RT80.2424 in0.2400 in
Aug 24, 2015UT Spot80.2523 in0.2392 in
Sep 15, 2013UT Grid + RT80.2593 in0.2505 in
Jan 13, 2012UT Spot80.2664 in0.2482 in
Oct 4, 2008UT Spot80.2858 in0.2794 in
May 15, 2006UT Grid + RT80.2952 in0.2844 in
May 27, 2003UT Grid (API 572)80.3075 in0.2894 in
Dec 28, 2001UT Spot80.3145 in0.3096 in
Jul 14, 2000UT Spot80.3208 in0.3163 in
Jan 7, 1998UT Spot80.3360 in0.3219 in
Aug 21, 1996UT Spot80.3384 in0.3352 in
Mar 24, 1994UT Spot80.3498 in0.3319 in