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V-1173 — Vacuum Resid Vessel V-1173

Sulfur Recovery Unit · Vacuum Resid service · Installed Aug 26, 2009 (17 yrs in service)

High
Current Min. Thickness
2.497 in
t-min 2.580 in
Measured Corrosion Rate
12.11 mpy
ML-predicted: 7.19 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure600 psig
Design Temperature644 °F
Operating Pressure500 psig
Operating Temperature603 °F
Diameter127 in
Nominal Thickness2.709 in
Corrosion Allowance0.0625 in
H2S / Chloride23 / 180 ppm
Flow Velocity2.0 ft/s
Process pH5.08
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
9.07 mpy
Predicted corrosion rate under these conditions (-3.04 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot82.5056 in2.4970 in
Aug 13, 2025UT Spot82.5160 in2.5065 in
Jul 31, 2023UT Spot82.5374 in2.5339 in
May 25, 2021UT Grid + RT82.5641 in2.5641 in
Jul 1, 2018UT Grid + RT82.6007 in2.5882 in
Sep 24, 2016UT Spot82.6246 in2.6209 in
Jan 9, 2014UT Grid + RT82.6579 in2.6482 in
Jan 28, 2012UT Grid (API 572)82.6784 in2.6692 in