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V-1172 — Cooling Water Drum V-1172

Delayed Coker · Cooling Water service · Installed Aug 30, 1994 (32 yrs in service)

Low
Current Min. Thickness
0.705 in
t-min 0.602 in
Measured Corrosion Rate
1.05 mpy
ML-predicted: 1.36 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure389 psig
Design Temperature205 °F
Operating Pressure235 psig
Operating Temperature142 °F
Diameter51 in
Nominal Thickness0.754 in
Corrosion Allowance0.1250 in
H2S / Chloride10 / 2045 ppm
Flow Velocity13.8 ft/s
Process pH7.22
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.28 mpy
Predicted corrosion rate under these conditions (+0.23 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.7185 in0.7049 in
Oct 22, 2024UT Grid (API 572)60.7216 in0.7180 in
Oct 23, 2022UT Grid (API 572)60.7258 in0.7086 in
Jul 16, 2019UT Spot60.7293 in0.7259 in
May 13, 2016UT Spot60.7296 in0.7236 in
Oct 19, 2014UT Grid + RT60.7338 in0.7146 in
Jun 12, 2012UT Grid (API 572)60.7344 in0.7343 in
Jan 13, 2011UT Grid + RT60.7360 in0.7271 in
Jun 28, 2008UT Spot60.7374 in0.7190 in
Dec 1, 2006UT Grid + RT60.7426 in0.7393 in
May 18, 2005UT Grid + RT60.7401 in0.7328 in
Oct 27, 2003UT Grid + RT60.7432 in0.7366 in
May 29, 2002UT Spot60.7500 in0.7372 in
Apr 25, 1999UT Spot60.7502 in0.7366 in
Jan 2, 1997UT Spot60.7480 in0.7290 in