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V-1170 — Caustic Wash Drum V-1170

Crude Distillation Unit · Caustic Wash service · Installed Aug 25, 2015 (11 yrs in service)

Low-Medium
Current Min. Thickness
0.749 in
t-min 0.605 in
Measured Corrosion Rate
1.18 mpy
ML-predicted: 3.87 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure274 psig
Design Temperature458 °F
Operating Pressure230 psig
Operating Temperature333 °F
Diameter73 in
Nominal Thickness0.771 in
Corrosion Allowance0.1250 in
H2S / Chloride38 / 3445 ppm
Flow Velocity3.0 ft/s
Process pH5.37
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.29 mpy
Predicted corrosion rate under these conditions (+3.11 mpy vs. current measured rate)
Implied Remaining Life
33.7 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.7554 in0.7493 in
Aug 18, 2026UT Grid + RT80.7584 in0.7472 in
Sep 13, 2024UT Grid + RT80.7610 in0.7498 in
Mar 22, 2023UT Spot80.7637 in0.7505 in
Mar 5, 2021UT Grid + RT80.7662 in0.7610 in
Oct 12, 2018UT Spot80.7650 in0.7523 in