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V-1168 — Wet CO2 Gas Column V-1168

Hydrocracker · Wet CO2 Gas service · Installed Aug 26, 2011 (15 yrs in service)

Medium
Current Min. Thickness
0.806 in
t-min 0.834 in
Measured Corrosion Rate
7.98 mpy
ML-predicted: 5.57 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure225 psig
Design Temperature161 °F
Operating Pressure186 psig
Operating Temperature128 °F
Diameter131 in
Nominal Thickness0.939 in
Corrosion Allowance0.0625 in
H2S / Chloride19 / 184 ppm
Flow Velocity20.1 ft/s
Process pH4.60
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.99 mpy
Predicted corrosion rate under these conditions (-3.99 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.8183 in0.8057 in
Aug 3, 2025UT Grid (API 572)60.8286 in0.8142 in
Jun 16, 2023UT Grid (API 572)60.8464 in0.8408 in
Dec 22, 2021UT Spot60.8579 in0.8500 in
Sep 21, 2018UT Grid + RT60.8889 in0.8750 in
May 9, 2017UT Spot60.8958 in0.8908 in
Sep 10, 2014UT Spot60.9166 in0.9002 in
Apr 23, 2013UT Spot60.9244 in0.9183 in