CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1166 — Cooling Water Drum V-1166

Hydrocracker · Cooling Water service · Installed Sep 1, 1985 (41 yrs in service)

Low
Current Min. Thickness
0.940 in
t-min 0.884 in
Measured Corrosion Rate
0.59 mpy
ML-predicted: 0.19 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure636 psig
Design Temperature489 °F
Operating Pressure372 psig
Operating Temperature317 °F
Diameter41 in
Nominal Thickness0.985 in
Corrosion Allowance0.0625 in
H2S / Chloride25 / 1453 ppm
Flow Velocity13.6 ft/s
Process pH8.12
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.44 mpy
Predicted corrosion rate under these conditions (+0.85 mpy vs. current measured rate)
Implied Remaining Life
39.0 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.9563 in0.9400 in
Feb 5, 2026UT Grid (API 572)60.9633 in0.9465 in
Feb 2, 2023UT Grid + RT60.9621 in0.9593 in
Apr 10, 2021UT Grid + RT60.9616 in0.9557 in
Feb 23, 2018UT Grid (API 572)60.9679 in0.9537 in
Mar 26, 2015UT Grid + RT60.9671 in0.9616 in
Sep 7, 2013UT Grid (API 572)60.9699 in0.9624 in
Oct 18, 2011UT Grid + RT60.9686 in0.9515 in
Aug 12, 2008UT Grid (API 572)60.9680 in0.9630 in
Jun 15, 2005UT Grid (API 572)60.9744 in0.9619 in
Jul 8, 2003UT Spot60.9736 in0.9685 in
Aug 5, 2001UT Grid (API 572)60.9711 in0.9650 in
Jul 23, 1999UT Grid + RT60.9778 in0.9719 in
Sep 4, 1997UT Spot60.9763 in0.9656 in
Feb 1, 1996UT Grid + RT60.9800 in0.9663 in
Jun 29, 1993UT Grid + RT60.9748 in0.9635 in
Sep 10, 1990UT Grid (API 572)60.9820 in0.9684 in
Feb 23, 1988UT Spot60.9844 in0.9723 in