CONCEPT DEMONSTRATION
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V-1161 — Wet CO2 Gas Vessel V-1161

Amine Treating Unit · Wet CO2 Gas service · Installed Aug 28, 2000 (26 yrs in service)

Low
Current Min. Thickness
1.705 in
t-min 1.621 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.03 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure460 psig
Design Temperature749 °F
Operating Pressure335 psig
Operating Temperature488 °F
Diameter91 in
Nominal Thickness1.713 in
Corrosion Allowance0.0625 in
H2S / Chloride3 / 7 ppm
Flow Velocity7.7 ft/s
Process pH6.42
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.7133 in1.7050 in
Sep 3, 2024UT Grid (API 572)81.7073 in1.7050 in
Dec 30, 2022UT Grid + RT81.7119 in1.7029 in
Apr 20, 2020UT Grid (API 572)81.7092 in1.6940 in
Jul 28, 2017UT Spot81.7117 in1.6999 in
Sep 25, 2015UT Grid + RT81.7084 in1.6970 in
Sep 6, 2013UT Spot81.7083 in1.7038 in
Jul 29, 2011UT Spot81.7135 in1.7016 in
Oct 22, 2009UT Grid + RT81.7094 in1.7021 in
Oct 9, 2007UT Grid + RT81.7109 in1.7024 in
Jan 6, 2005UT Grid (API 572)81.7103 in1.6976 in
Dec 29, 2002UT Spot81.7069 in1.6881 in