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V-1159 — Wet CO2 Gas Drum V-1159

Fluid Catalytic Cracker · Wet CO2 Gas service · Installed Aug 27, 2006 (20 yrs in service)

Low
Current Min. Thickness
0.536 in
t-min 0.407 in
Measured Corrosion Rate
1.65 mpy
ML-predicted: 4.36 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure221 psig
Design Temperature464 °F
Operating Pressure174 psig
Operating Temperature325 °F
Diameter61 in
Nominal Thickness0.580 in
Corrosion Allowance0.0938 in
H2S / Chloride8 / 84 ppm
Flow Velocity1.4 ft/s
Process pH8.13
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.23 mpy
Predicted corrosion rate under these conditions (+1.58 mpy vs. current measured rate)
Implied Remaining Life
40.1 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.5431 in0.5365 in
Dec 29, 2024UT Grid + RT60.5528 in0.5511 in
May 5, 2023UT Spot60.5529 in0.5486 in
Aug 5, 2020UT Grid + RT60.5583 in0.5435 in
Oct 25, 2017UT Grid + RT60.5616 in0.5444 in
May 27, 2016UT Spot60.5629 in0.5439 in
Jul 28, 2014UT Spot60.5703 in0.5660 in
Aug 11, 2011UT Spot60.5697 in0.5695 in
Sep 30, 2008UT Grid (API 572)60.5761 in0.5678 in