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V-1155 — Sour Water Drum V-1155

Hydrocracker · Sour Water service · Installed Aug 25, 2015 (11 yrs in service)

High
Current Min. Thickness
0.986 in
t-min 0.965 in
Measured Corrosion Rate
9.78 mpy
ML-predicted: 9.37 mpy
Remaining Life
2.2 yrs
Next Inspection Due
Sep 22, 2027
Interval: 1.1 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure606 psig
Design Temperature324 °F
Operating Pressure394 psig
Operating Temperature257 °F
Diameter52 in
Nominal Thickness1.114 in
Corrosion Allowance0.1250 in
H2S / Chloride607 / 82 ppm
Flow Velocity11.8 ft/s
Process pH4.33
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
10.57 mpy
Predicted corrosion rate under these conditions (+0.79 mpy vs. current measured rate)
Implied Remaining Life
2.0 yrs
Implied Reinspection Interval
1.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.0036 in0.9857 in
Apr 13, 2025UT Grid (API 572)61.0193 in1.0113 in
Mar 13, 2023UT Spot61.0378 in1.0311 in
Jul 29, 2021UT Grid (API 572)61.0536 in1.0459 in
Aug 1, 2019UT Grid (API 572)61.0753 in1.0708 in
Oct 29, 2017UT Grid (API 572)61.0869 in1.0735 in