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V-1154 — Cooling Water Vessel V-1154

Hydrocracker · Cooling Water service · Installed Sep 1, 1984 (42 yrs in service)

Low
Current Min. Thickness
1.449 in
t-min 1.422 in
Measured Corrosion Rate
1.05 mpy
ML-predicted: 1.90 mpy
Remaining Life
25.5 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure541 psig
Design Temperature481 °F
Operating Pressure464 psig
Operating Temperature306 °F
Diameter110 in
Nominal Thickness1.511 in
Corrosion Allowance0.0625 in
H2S / Chloride28 / 2107 ppm
Flow Velocity2.6 ft/s
Process pH8.69
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.01 mpy
Predicted corrosion rate under these conditions (+1.96 mpy vs. current measured rate)
Implied Remaining Life
8.9 yrs
Implied Reinspection Interval
4.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.4684 in1.4488 in
May 12, 2026UT Grid + RT81.4639 in1.4534 in
Aug 26, 2023UT Grid (API 572)81.4694 in1.4555 in
Aug 4, 2021UT Grid (API 572)81.4733 in1.4730 in
Feb 26, 2019UT Spot81.4783 in1.4762 in
Oct 5, 2017UT Spot81.4758 in1.4580 in
Aug 4, 2014UT Spot81.4790 in1.4743 in
Dec 26, 2012UT Grid (API 572)81.4836 in1.4822 in
Jul 4, 2011UT Grid (API 572)81.4834 in1.4781 in
Apr 8, 2009UT Spot81.4829 in1.4674 in
Apr 9, 2007UT Grid (API 572)81.4892 in1.4801 in
Sep 28, 2004UT Grid (API 572)81.4879 in1.4702 in
Nov 28, 2001UT Grid + RT81.4951 in1.4830 in
Jul 31, 1999UT Grid (API 572)81.4948 in1.4810 in
Oct 30, 1997UT Grid + RT81.4987 in1.4867 in
May 29, 1996UT Grid + RT81.4999 in1.4918 in
Jan 5, 1994UT Grid + RT81.5043 in1.4907 in
Feb 18, 1991UT Grid + RT81.5010 in1.4953 in
Nov 26, 1987UT Grid + RT81.5078 in1.4948 in