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V-1153 — Steam Condensate Vessel V-1153

Alkylation Unit · Steam Condensate service · Installed Aug 26, 2010 (16 yrs in service)

Low
Current Min. Thickness
0.645 in
t-min 0.566 in
Measured Corrosion Rate
2.11 mpy
ML-predicted: 3.95 mpy
Remaining Life
37.8 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure312 psig
Design Temperature115 °F
Operating Pressure273 psig
Operating Temperature99 °F
Diameter90 in
Nominal Thickness0.693 in
Corrosion Allowance0.0938 in
H2S / Chloride6 / 183 ppm
Flow Velocity2.0 ft/s
Process pH4.05
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.95 mpy
Predicted corrosion rate under these conditions (+4.84 mpy vs. current measured rate)
Implied Remaining Life
11.5 yrs
Implied Reinspection Interval
5.7 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot60.6586 in0.6455 in
Jan 27, 2026UT Spot60.6600 in0.6439 in
Feb 11, 2023UT Spot60.6671 in0.6574 in
Mar 23, 2021UT Grid + RT60.6703 in0.6513 in
May 30, 2018UT Grid + RT60.6736 in0.6622 in
Jul 19, 2015UT Spot60.6806 in0.6643 in
Apr 10, 2013UT Grid + RT60.6881 in0.6801 in