CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1152 — Steam Vessel V-1152

Alkylation Unit · Steam service · Installed Aug 30, 1994 (32 yrs in service)

Low-Medium
Current Min. Thickness
1.926 in
t-min 1.802 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.80 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure498 psig
Design Temperature526 °F
Operating Pressure435 psig
Operating Temperature390 °F
Diameter118 in
Nominal Thickness1.942 in
Corrosion Allowance0.0625 in
H2S / Chloride21 / 179 ppm
Flow Velocity15.5 ft/s
Process pH4.83
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
1.06 mpy
Predicted corrosion rate under these conditions (+0.56 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.9340 in1.9256 in
Apr 15, 2025UT Spot81.9332 in1.9326 in
Sep 26, 2022UT Grid + RT81.9344 in1.9212 in
Aug 1, 2020UT Grid (API 572)81.9321 in1.9131 in
Jan 20, 2019UT Spot81.9323 in1.9223 in
Jan 20, 2016UT Grid + RT81.9350 in1.9242 in
Jun 2, 2014UT Grid + RT81.9344 in1.9334 in
Apr 29, 2011UT Grid + RT81.9348 in1.9343 in
Sep 1, 2009UT Grid (API 572)81.9368 in1.9235 in
Feb 3, 2007UT Spot81.9415 in1.9315 in
Dec 26, 2003UT Grid (API 572)81.9428 in1.9427 in
Oct 16, 2001UT Spot81.9412 in1.9267 in
Aug 6, 1998UT Spot81.9388 in1.9304 in
Nov 6, 1996UT Grid + RT81.9402 in1.9301 in