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V-1148 — Cooling Water Vessel V-1148

Sulfur Recovery Unit · Cooling Water service · Installed Aug 30, 1993 (33 yrs in service)

Low
Current Min. Thickness
1.359 in
t-min 1.269 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.32 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure425 psig
Design Temperature225 °F
Operating Pressure259 psig
Operating Temperature139 °F
Diameter100 in
Nominal Thickness1.385 in
Corrosion Allowance0.0938 in
H2S / Chloride18 / 1166 ppm
Flow Velocity7.3 ft/s
Process pH4.86
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.3791 in1.3592 in
Jul 11, 2026UT Grid (API 572)81.3798 in1.3657 in
Dec 15, 2024UT Spot81.3785 in1.3680 in
Jun 14, 2022UT Grid (API 572)81.3819 in1.3804 in
Jun 25, 2020UT Spot81.3822 in1.3649 in
Apr 30, 2018UT Spot81.3816 in1.3621 in
Aug 20, 2016UT Grid + RT81.3793 in1.3718 in
Jan 14, 2015UT Grid + RT81.3829 in1.3763 in
Aug 4, 2012UT Grid + RT81.3790 in1.3679 in
May 6, 2009UT Grid (API 572)81.3838 in1.3769 in
Sep 4, 2007UT Grid + RT81.3855 in1.3721 in
Sep 13, 2004UT Spot81.3844 in1.3790 in
Feb 21, 2002UT Grid (API 572)81.3809 in1.3653 in
Sep 7, 1999UT Grid + RT81.3815 in1.3693 in
Oct 3, 1997UT Grid + RT81.3852 in1.3757 in
May 4, 1995UT Spot81.3825 in1.3805 in