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V-1143 — Caustic Wash Column V-1143

Alkylation Unit · Caustic Wash service · Installed Aug 26, 2009 (17 yrs in service)

Low-Medium
Current Min. Thickness
0.638 in
t-min 0.576 in
Measured Corrosion Rate
1.05 mpy
ML-predicted: 3.66 mpy
Remaining Life
59.3 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure169 psig
Design Temperature410 °F
Operating Pressure123 psig
Operating Temperature351 °F
Diameter96 in
Nominal Thickness0.662 in
Corrosion Allowance0.0625 in
H2S / Chloride41 / 1904 ppm
Flow Velocity17.1 ft/s
Process pH7.11
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.45 mpy
Predicted corrosion rate under these conditions (+3.40 mpy vs. current measured rate)
Implied Remaining Life
14.0 yrs
Implied Reinspection Interval
7.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot80.6448 in0.6379 in
May 11, 2025UT Spot80.6470 in0.6343 in
Sep 30, 2023UT Grid (API 572)80.6422 in0.6252 in
Aug 6, 2021UT Grid (API 572)80.6534 in0.6430 in
Aug 23, 2018UT Grid (API 572)80.6517 in0.6487 in
Oct 21, 2016UT Spot80.6538 in0.6339 in
Apr 28, 2014UT Grid (API 572)80.6552 in0.6519 in
Sep 9, 2012UT Grid (API 572)80.6607 in0.6507 in