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V-1141 — Crude Oil Drum V-1141

Crude Distillation Unit · Crude Oil service · Installed Aug 24, 2019 (7 yrs in service)

Medium
Current Min. Thickness
0.465 in
t-min 0.352 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.76 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure296 psig
Design Temperature294 °F
Operating Pressure207 psig
Operating Temperature243 °F
Diameter40 in
Nominal Thickness0.474 in
Corrosion Allowance0.0625 in
H2S / Chloride43 / 47 ppm
Flow Velocity19.4 ft/s
Process pH7.66
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.48 mpy
Predicted corrosion rate under these conditions (+1.98 mpy vs. current measured rate)
Implied Remaining Life
45.6 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT60.4717 in0.4651 in
Oct 2, 2024UT Grid (API 572)60.4710 in0.4692 in
Aug 18, 2021UT Spot60.4731 in0.4567 in