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V-1140 — Hot Hydrocarbon Vapor Drum V-1140

Crude Distillation Unit · Hot Hydrocarbon Vapor service · Installed Sep 1, 1984 (42 yrs in service)

High
Current Min. Thickness
0.226 in
t-min 0.435 in
Measured Corrosion Rate
7.75 mpy
ML-predicted: 6.72 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure235 psig
Design Temperature435 °F
Operating Pressure167 psig
Operating Temperature314 °F
Diameter52 in
Nominal Thickness0.567 in
Corrosion Allowance0.0625 in
H2S / Chloride30 / 38 ppm
Flow Velocity2.0 ft/s
Process pH4.31
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
6.30 mpy
Predicted corrosion rate under these conditions (-1.45 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.2389 in0.2259 in
Feb 9, 2026UT Grid + RT80.2467 in0.2318 in
Jul 13, 2023UT Grid (API 572)80.2682 in0.2532 in
Nov 20, 2020UT Spot80.2861 in0.2771 in
Jun 27, 2019UT Grid + RT80.2974 in0.2901 in
Jun 6, 2017UT Spot80.3135 in0.3113 in
Jun 8, 2014UT Grid + RT80.3386 in0.3238 in
Nov 15, 2012UT Spot80.3498 in0.3371 in
Feb 19, 2010UT Spot80.3692 in0.3602 in
Oct 2, 2007UT Grid + RT80.3884 in0.3747 in
Aug 7, 2005UT Grid + RT80.4070 in0.3976 in
Jul 20, 2003UT Spot80.4201 in0.4093 in
Dec 4, 2000UT Spot80.4409 in0.4278 in
Apr 28, 1998UT Spot80.4613 in0.4451 in
Nov 9, 1995UT Grid + RT80.4824 in0.4775 in
May 28, 1994UT Grid (API 572)80.4908 in0.4771 in
Nov 20, 1992UT Grid + RT80.5046 in0.4854 in
Feb 2, 1991UT Spot80.5165 in0.4985 in
Oct 28, 1987UT Grid (API 572)80.5440 in0.5251 in