CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1139 — Caustic Wash Vessel V-1139

Hydrocracker · Caustic Wash service · Installed Aug 30, 1994 (32 yrs in service)

Low-Medium
Current Min. Thickness
1.275 in
t-min 1.139 in
Measured Corrosion Rate
0.79 mpy
ML-predicted: 1.80 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure249 psig
Design Temperature701 °F
Operating Pressure204 psig
Operating Temperature493 °F
Diameter137 in
Nominal Thickness1.303 in
Corrosion Allowance0.0938 in
H2S / Chloride21 / 1779 ppm
Flow Velocity4.5 ft/s
Process pH4.27
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.49 mpy
Predicted corrosion rate under these conditions (+1.70 mpy vs. current measured rate)
Implied Remaining Life
54.6 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.2795 in1.2748 in
Jun 12, 2024UT Grid (API 572)81.2821 in1.2777 in
Jul 22, 2022UT Grid + RT81.2806 in1.2805 in
Sep 2, 2019UT Grid (API 572)81.2818 in1.2631 in
Dec 12, 2017UT Grid (API 572)81.2816 in1.2786 in
Jan 17, 2015UT Grid + RT81.2881 in1.2780 in
May 7, 2013UT Grid (API 572)81.2885 in1.2808 in
Mar 20, 2011UT Spot81.2876 in1.2826 in
Dec 25, 2007UT Spot81.2923 in1.2831 in
Jan 26, 2005UT Grid (API 572)81.2942 in1.2819 in
Nov 12, 2002UT Grid (API 572)81.2973 in1.2806 in
Aug 23, 1999UT Spot81.3030 in1.2856 in
Oct 26, 1997UT Grid (API 572)81.2978 in1.2973 in
Mar 15, 1996UT Grid + RT81.3030 in1.2864 in