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V-1138 — Boiler Feed Water Drum V-1138

Fluid Catalytic Cracker · Boiler Feed Water service · Installed Aug 30, 1995 (31 yrs in service)

Low
Current Min. Thickness
1.355 in
t-min 1.198 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.16 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure466 psig
Design Temperature168 °F
Operating Pressure315 psig
Operating Temperature130 °F
Diameter86 in
Nominal Thickness1.367 in
Corrosion Allowance0.0938 in
H2S / Chloride16 / 161 ppm
Flow Velocity16.5 ft/s
Process pH6.22
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.3637 in1.3555 in
Sep 14, 2025UT Grid (API 572)61.3549 in1.3392 in
Apr 7, 2023UT Grid + RT61.3579 in1.3513 in
Apr 12, 2020UT Spot61.3608 in1.3563 in
Nov 12, 2018UT Spot61.3591 in1.3482 in
Jun 28, 2016UT Grid + RT61.3607 in1.3563 in
May 30, 2013UT Spot61.3650 in1.3504 in
Aug 22, 2010UT Spot61.3654 in1.3577 in
Jan 19, 2009UT Spot61.3614 in1.3568 in
Mar 13, 2007UT Grid + RT61.3646 in1.3627 in
Aug 10, 2005UT Spot61.3644 in1.3455 in
May 24, 2003UT Grid + RT61.3643 in1.3633 in
Aug 13, 2000UT Grid + RT61.3642 in1.3523 in
Feb 1, 1998UT Grid (API 572)61.3654 in1.3643 in