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V-1137 — Cooling Water Column V-1137

Amine Treating Unit · Cooling Water service · Installed Aug 26, 2008 (18 yrs in service)

Low
Current Min. Thickness
1.250 in
t-min 1.113 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.22 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure358 psig
Design Temperature489 °F
Operating Pressure208 psig
Operating Temperature435 °F
Diameter123 in
Nominal Thickness1.260 in
Corrosion Allowance0.1250 in
H2S / Chloride28 / 1502 ppm
Flow Velocity1.8 ft/s
Process pH5.29
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.2579 in1.2500 in
Jan 10, 2025UT Grid + RT81.2590 in1.2471 in
Mar 11, 2022UT Grid + RT81.2586 in1.2498 in
Aug 17, 2020UT Grid (API 572)81.2608 in1.2538 in
Aug 13, 2017UT Grid (API 572)81.2557 in1.2437 in
Jun 20, 2014UT Grid (API 572)81.2583 in1.2433 in
May 4, 2011UT Spot81.2604 in1.2507 in