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V-1131 — Sour Water Column V-1131

Hydrocracker · Sour Water service · Installed Aug 26, 2008 (18 yrs in service)

Medium
Current Min. Thickness
2.317 in
t-min 2.260 in
Measured Corrosion Rate
2.20 mpy
ML-predicted: 3.45 mpy
Remaining Life
26.1 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure548 psig
Design Temperature177 °F
Operating Pressure472 psig
Operating Temperature109 °F
Diameter135 in
Nominal Thickness2.358 in
Corrosion Allowance0.0625 in
H2S / Chloride404 / 120 ppm
Flow Velocity6.8 ft/s
Process pH8.43
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
7.10 mpy
Predicted corrosion rate under these conditions (+4.90 mpy vs. current measured rate)
Implied Remaining Life
8.1 yrs
Implied Reinspection Interval
4.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot42.3202 in2.3170 in
Jun 23, 2026UT Grid + RT42.3196 in2.3182 in
Nov 19, 2024UT Grid + RT42.3252 in2.3126 in
Dec 21, 2021UT Grid + RT42.3333 in2.3187 in
Nov 16, 2018UT Grid (API 572)42.3416 in2.3226 in
Jul 5, 2016UT Grid (API 572)42.3444 in2.3256 in
May 10, 2013UT Grid + RT42.3520 in2.3508 in
Jun 4, 2010UT Grid + RT42.3573 in2.3534 in