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V-1130 — Cooling Water Column V-1130

Catalytic Reformer · Cooling Water service · Installed Sep 1, 1984 (42 yrs in service)

Low
Current Min. Thickness
2.039 in
t-min 1.950 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.12 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure544 psig
Design Temperature663 °F
Operating Pressure446 psig
Operating Temperature410 °F
Diameter120 in
Nominal Thickness2.043 in
Corrosion Allowance0.0625 in
H2S / Chloride38 / 1705 ppm
Flow Velocity18.7 ft/s
Process pH6.64
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)42.0415 in2.0388 in
Jun 27, 2025UT Grid (API 572)42.0379 in2.0292 in
Apr 29, 2022UT Grid + RT42.0374 in2.0303 in
Apr 25, 2020UT Grid + RT42.0358 in2.0229 in
Nov 25, 2018UT Grid + RT42.0378 in2.0328 in
May 11, 2017UT Grid + RT42.0372 in2.0272 in
Mar 29, 2015UT Grid + RT42.0409 in2.0251 in
Feb 16, 2013UT Grid + RT42.0423 in2.0377 in
Dec 6, 2010UT Grid + RT42.0392 in2.0273 in
Oct 27, 2008UT Grid (API 572)42.0391 in2.0347 in
Jul 17, 2005UT Grid + RT42.0367 in2.0182 in
Apr 14, 2002UT Grid (API 572)42.0417 in2.0339 in
Nov 21, 1999UT Grid (API 572)42.0428 in2.0377 in
Sep 25, 1997UT Grid (API 572)42.0381 in2.0299 in
Dec 8, 1995UT Spot42.0402 in2.0382 in
Jul 25, 1993UT Grid (API 572)42.0459 in2.0273 in
Jul 4, 1991UT Grid (API 572)42.0393 in2.0373 in
Jan 3, 1990UT Grid (API 572)42.0430 in2.0392 in
Aug 21, 1987UT Grid + RT42.0410 in2.0226 in