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V-1127 — Cooling Water Drum V-1127

Amine Treating Unit · Cooling Water service · Installed Aug 26, 2009 (17 yrs in service)

Low
Current Min. Thickness
1.039 in
t-min 0.902 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: 0.30 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure445 psig
Design Temperature733 °F
Operating Pressure271 psig
Operating Temperature532 °F
Diameter63 in
Nominal Thickness1.042 in
Corrosion Allowance0.0938 in
H2S / Chloride47 / 2418 ppm
Flow Velocity14.0 ft/s
Process pH7.40
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.0407 in1.0391 in
Jun 24, 2024UT Spot81.0410 in1.0407 in
Jul 29, 2021UT Grid (API 572)81.0389 in1.0205 in
Jul 29, 2018UT Grid + RT81.0411 in1.0385 in
Aug 13, 2016UT Grid + RT81.0415 in1.0306 in
Feb 20, 2015UT Grid (API 572)81.0408 in1.0251 in
Aug 19, 2012UT Spot81.0426 in1.0401 in