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V-1126 — Vacuum Gas Oil Vessel V-1126

Fluid Catalytic Cracker · Vacuum Gas Oil service · Installed Aug 27, 2007 (19 yrs in service)

High
Current Min. Thickness
0.293 in
t-min 0.531 in
Measured Corrosion Rate
19.48 mpy
ML-predicted: 17.56 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure108 psig
Design Temperature405 °F
Operating Pressure68 psig
Operating Temperature380 °F
Diameter139 in
Nominal Thickness0.668 in
Corrosion Allowance0.0625 in
H2S / Chloride23 / 158 ppm
Flow Velocity1.1 ft/s
Process pH5.61
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
14.70 mpy
Predicted corrosion rate under these conditions (-4.78 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Naphthenic Acid Corrosion

API 571 §4.2.10

Aggressive, velocity-assisted corrosion in high-TAN crude fractions, most severe 450–750°F; low-alloy/carbon steel is far more susceptible than Mo-bearing or 316 SS.

Recommended inspection approach: UT thickness at high-velocity/turbulent locations; feed TAN monitoring; consider alloy upgrade per API 571 guidance.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.2993 in0.2935 in
Dec 12, 2024UT Grid + RT60.3313 in0.3277 in
Jun 11, 2022UT Grid (API 572)60.3782 in0.3721 in
Nov 9, 2019UT Grid (API 572)60.4269 in0.4174 in
Nov 18, 2017UT Spot60.4673 in0.4620 in
Oct 13, 2014UT Spot60.5273 in0.5214 in
Feb 16, 2012UT Grid (API 572)60.5801 in0.5628 in
Apr 15, 2010UT Grid + RT60.6180 in0.6075 in