CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1125 — Wet H2S Gas Drum V-1125

Sulfur Recovery Unit · Wet H2S Gas service · Installed Sep 1, 1985 (41 yrs in service)

Medium
Current Min. Thickness
1.368 in
t-min 1.178 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.29 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure469 psig
Design Temperature187 °F
Operating Pressure399 psig
Operating Temperature151 °F
Diameter84 in
Nominal Thickness1.381 in
Corrosion Allowance0.1250 in
H2S / Chloride286 / 46 ppm
Flow Velocity17.0 ft/s
Process pH6.50
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT81.3748 in1.3682 in
Feb 20, 2026UT Spot81.3736 in1.3636 in
Dec 7, 2023UT Grid (API 572)81.3728 in1.3663 in
Jun 29, 2021UT Grid + RT81.3748 in1.3633 in
Dec 19, 2018UT Spot81.3752 in1.3727 in
Apr 25, 2017UT Grid (API 572)81.3760 in1.3569 in
Feb 2, 2014UT Spot81.3783 in1.3607 in
Feb 19, 2011UT Spot81.3769 in1.3575 in
May 25, 2008UT Grid + RT81.3783 in1.3618 in
Aug 31, 2005UT Grid + RT81.3765 in1.3624 in
Jun 22, 2002UT Spot81.3763 in1.3657 in
Nov 4, 2000UT Spot81.3801 in1.3643 in
Nov 19, 1998UT Spot81.3765 in1.3584 in
Mar 24, 1996UT Spot81.3783 in1.3655 in
Feb 13, 1993UT Grid (API 572)81.3808 in1.3653 in
Jul 20, 1990UT Grid + RT81.3781 in1.3759 in
Dec 24, 1987UT Spot81.3804 in1.3729 in