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V-1123 — Wet CO2 Gas Drum V-1123

Catalytic Reformer · Wet CO2 Gas service · Installed Aug 30, 1995 (31 yrs in service)

Low
Current Min. Thickness
0.888 in
t-min 0.773 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.17 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure462 psig
Design Temperature103 °F
Operating Pressure414 psig
Operating Temperature95 °F
Diameter66 in
Nominal Thickness0.910 in
Corrosion Allowance0.0938 in
H2S / Chloride2 / 147 ppm
Flow Velocity8.1 ft/s
Process pH8.73
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)80.8983 in0.8880 in
Apr 26, 2026UT Spot80.8973 in0.8780 in
Nov 13, 2023UT Spot80.8987 in0.8834 in
May 25, 2022UT Grid (API 572)80.8975 in0.8877 in
Aug 28, 2019UT Grid (API 572)80.9011 in0.8896 in
Aug 11, 2016UT Grid (API 572)80.8970 in0.8912 in
Jan 10, 2015UT Grid + RT80.9026 in0.8968 in
Jun 11, 2012UT Grid (API 572)80.9047 in0.9041 in
Nov 16, 2009UT Grid + RT80.9042 in0.8854 in
Dec 10, 2007UT Grid + RT80.9031 in0.8961 in
Apr 3, 2005UT Grid (API 572)80.9041 in0.9002 in
Jul 22, 2002UT Spot80.9098 in0.9042 in
Jun 24, 2000UT Grid + RT80.9072 in0.8891 in
May 9, 1998UT Spot80.9093 in0.8897 in