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V-1122 — Cooling Water Drum V-1122

Alkylation Unit · Cooling Water service · Installed Aug 26, 2010 (16 yrs in service)

Low
Current Min. Thickness
1.407 in
t-min 1.266 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.22 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure631 psig
Design Temperature510 °F
Operating Pressure451 psig
Operating Temperature480 °F
Diameter78 in
Nominal Thickness1.429 in
Corrosion Allowance0.1250 in
H2S / Chloride33 / 2640 ppm
Flow Velocity5.5 ft/s
Process pH7.84
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.4266 in1.4070 in
Sep 23, 2024UT Spot81.4282 in1.4235 in
Nov 8, 2021UT Grid (API 572)81.4281 in1.4136 in
May 25, 2019UT Grid + RT81.4283 in1.4189 in
Oct 5, 2017UT Grid + RT81.4245 in1.4097 in
Oct 15, 2015UT Grid (API 572)81.4263 in1.4205 in
Nov 6, 2013UT Grid (API 572)81.4261 in1.4103 in