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V-1121 — Wet CO2 Gas Column V-1121

Crude Distillation Unit · Wet CO2 Gas service · Installed Aug 26, 2009 (17 yrs in service)

Low
Current Min. Thickness
0.804 in
t-min 0.703 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.32 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure245 psig
Design Temperature132 °F
Operating Pressure205 psig
Operating Temperature117 °F
Diameter114 in
Nominal Thickness0.833 in
Corrosion Allowance0.0625 in
H2S / Chloride40 / 58 ppm
Flow Velocity9.3 ft/s
Process pH7.07
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot80.8232 in0.8038 in
Jul 17, 2025UT Spot80.8216 in0.8102 in
Apr 14, 2023UT Grid (API 572)80.8286 in0.8131 in
Feb 21, 2021UT Grid + RT80.8244 in0.8109 in
Jul 29, 2018UT Grid + RT80.8273 in0.8269 in
Dec 18, 2015UT Spot80.8283 in0.8151 in
Dec 3, 2012UT Spot80.8260 in0.8099 in