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V-1120 — Cooling Water Drum V-1120

Crude Distillation Unit · Cooling Water service · Installed Aug 24, 2019 (7 yrs in service)

Low
Current Min. Thickness
1.015 in
t-min 0.895 in
Measured Corrosion Rate
0.89 mpy
ML-predicted: 3.20 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure383 psig
Design Temperature297 °F
Operating Pressure282 psig
Operating Temperature231 °F
Diameter77 in
Nominal Thickness1.036 in
Corrosion Allowance0.0625 in
H2S / Chloride20 / 1801 ppm
Flow Velocity3.3 ft/s
Process pH6.97
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.88 mpy
Predicted corrosion rate under these conditions (+3.99 mpy vs. current measured rate)
Implied Remaining Life
24.6 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.0285 in1.0152 in
Jun 23, 2026UT Grid (API 572)81.0318 in1.0216 in
Dec 22, 2024UT Spot81.0265 in1.0182 in
Jan 6, 2022UT Grid + RT81.0321 in1.0204 in