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V-1118 — Wet H2S Gas Column V-1118

Hydrocracker · Wet H2S Gas service · Installed Aug 30, 1995 (31 yrs in service)

Medium
Current Min. Thickness
1.908 in
t-min 1.758 in
Measured Corrosion Rate
0.86 mpy
ML-predicted: 5.63 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure514 psig
Design Temperature129 °F
Operating Pressure347 psig
Operating Temperature84 °F
Diameter95 in
Nominal Thickness1.953 in
Corrosion Allowance0.1250 in
H2S / Chloride1145 / 98 ppm
Flow Velocity3.7 ft/s
Process pH6.38
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.01 mpy
Predicted corrosion rate under these conditions (+3.15 mpy vs. current measured rate)
Implied Remaining Life
37.5 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.9275 in1.9084 in
Jun 30, 2026UT Grid (API 572)41.9275 in1.9099 in
Feb 5, 2025UT Grid (API 572)41.9266 in1.9212 in
Jul 15, 2023UT Spot41.9284 in1.9231 in
Oct 19, 2021UT Grid (API 572)41.9296 in1.9292 in
Oct 27, 2018UT Grid (API 572)41.9339 in1.9207 in
May 5, 2016UT Grid (API 572)41.9358 in1.9228 in
Jan 10, 2014UT Grid (API 572)41.9371 in1.9259 in
Jul 25, 2011UT Grid + RT41.9379 in1.9201 in
Jun 2, 2008UT Spot41.9443 in1.9363 in
Apr 26, 2006UT Spot41.9448 in1.9396 in
Oct 3, 2004UT Grid + RT41.9444 in1.9325 in
Feb 16, 2002UT Grid + RT41.9499 in1.9414 in
May 31, 2000UT Grid (API 572)41.9484 in1.9293 in
Nov 7, 1997UT Grid + RT41.9499 in1.9368 in