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V-1117 — Sour Water Drum V-1117

Alkylation Unit · Sour Water service · Installed Aug 30, 1995 (31 yrs in service)

Medium
Current Min. Thickness
0.572 in
t-min 0.444 in
Measured Corrosion Rate
0.84 mpy
ML-predicted: 1.27 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure203 psig
Design Temperature425 °F
Operating Pressure179 psig
Operating Temperature299 °F
Diameter87 in
Nominal Thickness0.599 in
Corrosion Allowance0.1250 in
H2S / Chloride863 / 109 ppm
Flow Velocity17.8 ft/s
Process pH4.64
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.47 mpy
Predicted corrosion rate under these conditions (+1.63 mpy vs. current measured rate)
Implied Remaining Life
51.9 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — General Corrosion

API 571 §4.2.1

Uniform thinning across the surface due to the process environment. Rate depends on fluid chemistry, temperature, and velocity.

Recommended inspection approach: UT thickness grid at fixed CMLs per API 510/572; trend over time to establish long-term rate.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)60.5739 in0.5723 in
Oct 27, 2024UT Grid (API 572)60.5734 in0.5561 in
Oct 2, 2021UT Grid (API 572)60.5815 in0.5750 in
Mar 8, 2019UT Grid (API 572)60.5790 in0.5598 in
Dec 8, 2015UT Grid (API 572)60.5821 in0.5673 in
Mar 25, 2013UT Grid (API 572)60.5835 in0.5718 in
Sep 14, 2010UT Grid (API 572)60.5894 in0.5810 in
Jul 22, 2008UT Spot60.5914 in0.5741 in
Nov 12, 2005UT Grid (API 572)60.5930 in0.5770 in
Feb 19, 2003UT Grid (API 572)60.5944 in0.5882 in
Jan 7, 2000UT Grid (API 572)60.5978 in0.5835 in
May 29, 1997UT Grid (API 572)60.5962 in0.5944 in