CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1115 — Wet CO2 Gas Vessel V-1115

Crude Distillation Unit · Wet CO2 Gas service · Installed Aug 29, 1999 (27 yrs in service)

Low
Current Min. Thickness
1.692 in
t-min 1.634 in
Measured Corrosion Rate
1.59 mpy
ML-predicted: 5.84 mpy
Remaining Life
37.1 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure418 psig
Design Temperature476 °F
Operating Pressure363 psig
Operating Temperature395 °F
Diameter109 in
Nominal Thickness1.756 in
Corrosion Allowance0.0625 in
H2S / Chloride13 / 17 ppm
Flow Velocity14.0 ft/s
Process pH8.99
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.60 mpy
Predicted corrosion rate under these conditions (+4.01 mpy vs. current measured rate)
Implied Remaining Life
10.5 yrs
Implied Reinspection Interval
5.2 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot61.7123 in1.6925 in
Mar 27, 2025UT Spot61.7144 in1.7069 in
Aug 23, 2023UT Grid + RT61.7191 in1.7167 in
Jul 3, 2020UT Grid + RT61.7259 in1.7219 in
Dec 28, 2017UT Grid + RT61.7236 in1.7140 in
Dec 8, 2015UT Grid (API 572)61.7294 in1.7232 in
Apr 30, 2013UT Grid + RT61.7330 in1.7217 in
Jun 22, 2011UT Spot61.7352 in1.7351 in
Apr 24, 2009UT Spot61.7408 in1.7213 in
May 30, 2006UT Spot61.7427 in1.7248 in
Nov 26, 2004UT Grid (API 572)61.7491 in1.7460 in
Jan 28, 2002UT Grid (API 572)61.7524 in1.7439 in