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V-1107 — Sour Gas Overhead Vessel V-1107

Delayed Coker · Sour Gas Overhead service · Installed Aug 24, 2016 (10 yrs in service)

Medium
Current Min. Thickness
1.121 in
t-min 1.035 in
Measured Corrosion Rate
2.80 mpy
ML-predicted: 2.62 mpy
Remaining Life
31.0 yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure322 psig
Design Temperature507 °F
Operating Pressure262 psig
Operating Temperature468 °F
Diameter96 in
Nominal Thickness1.164 in
Corrosion Allowance0.0625 in
H2S / Chloride322 / 140 ppm
Flow Velocity15.7 ft/s
Process pH6.81
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
3.58 mpy
Predicted corrosion rate under these conditions (+0.78 mpy vs. current measured rate)
Implied Remaining Life
24.2 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT41.1375 in1.1214 in
Mar 11, 2026UT Spot41.1372 in1.1352 in
Aug 6, 2023UT Grid + RT41.1471 in1.1294 in
Mar 16, 2021UT Spot41.1538 in1.1357 in
Jul 21, 2018UT Grid + RT41.1608 in1.1432 in