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V-1102 — Wet CO2 Gas Drum V-1102

Fluid Catalytic Cracker · Wet CO2 Gas service · Installed Aug 30, 1993 (33 yrs in service)

Low
Current Min. Thickness
1.211 in
t-min 1.059 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.40 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure472 psig
Design Temperature283 °F
Operating Pressure335 psig
Operating Temperature204 °F
Diameter75 in
Nominal Thickness1.222 in
Corrosion Allowance0.0938 in
H2S / Chloride16 / 160 ppm
Flow Velocity1.4 ft/s
Process pH8.71
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)61.2115 in1.2113 in
Aug 10, 2025UT Spot61.2131 in1.1962 in
Jan 28, 2024UT Grid (API 572)61.2153 in1.1959 in
Jan 1, 2021UT Spot61.2104 in1.1994 in
Dec 27, 2018UT Spot61.2097 in1.1992 in
Feb 3, 2017UT Grid + RT61.2155 in1.2103 in
Jul 19, 2015UT Spot61.2157 in1.2061 in
Oct 14, 2012UT Grid + RT61.2154 in1.2122 in
Feb 10, 2011UT Grid + RT61.2203 in1.2071 in
Sep 10, 2008UT Grid + RT61.2166 in1.1978 in
Dec 24, 2005UT Grid (API 572)61.2167 in1.2043 in
Jan 19, 2003UT Grid + RT61.2150 in1.2063 in
Apr 21, 2001UT Grid (API 572)61.2188 in1.2074 in
Feb 25, 1998UT Grid (API 572)61.2221 in1.2075 in
Aug 8, 1995UT Grid (API 572)61.2233 in1.2115 in