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V-1101 — Wet CO2 Gas Drum V-1101

Amine Treating Unit · Wet CO2 Gas service · Installed Aug 28, 2003 (23 yrs in service)

Low
Current Min. Thickness
1.091 in
t-min 1.042 in
Measured Corrosion Rate
4.04 mpy
ML-predicted: 2.41 mpy
Remaining Life
12.1 yrs
Next Inspection Due
Sep 14, 2032
Interval: 6.1 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure408 psig
Design Temperature124 °F
Operating Pressure311 psig
Operating Temperature88 °F
Diameter76 in
Nominal Thickness1.199 in
Corrosion Allowance0.1250 in
H2S / Chloride11 / 80 ppm
Flow Velocity10.4 ft/s
Process pH7.23
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
2.06 mpy
Predicted corrosion rate under these conditions (-1.98 mpy vs. current measured rate)
Implied Remaining Life
23.8 yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — CO2 (Sweet) Corrosion

API 571 §4.2.2

Carbonic-acid corrosion from dissolved CO2 in aqueous phases; rate peaks around 100–160°F and increases with velocity.

Recommended inspection approach: UT thickness grid focused on low points and water dropout locations; monitor produced-water chemistry.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.1063 in1.0906 in
Sep 14, 2025UT Grid (API 572)81.1100 in1.1089 in
Sep 13, 2022UT Spot81.1201 in1.1054 in
Oct 17, 2019UT Grid + RT81.1327 in1.1209 in
Sep 26, 2017UT Spot81.1442 in1.1285 in
Sep 13, 2014UT Grid (API 572)81.1549 in1.1455 in
Aug 30, 2011UT Grid (API 572)81.1651 in1.1592 in
Dec 25, 2008UT Grid + RT81.1772 in1.1624 in
Mar 26, 2006UT Grid + RT81.1883 in1.1861 in