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V-1098 — Cooling Water Drum V-1098

Catalytic Reformer · Cooling Water service · Installed Aug 29, 1996 (30 yrs in service)

Low
Current Min. Thickness
0.876 in
t-min 0.731 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.74 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure586 psig
Design Temperature234 °F
Operating Pressure343 psig
Operating Temperature185 °F
Diameter49 in
Nominal Thickness0.897 in
Corrosion Allowance0.0938 in
H2S / Chloride23 / 1265 ppm
Flow Velocity13.2 ft/s
Process pH5.23
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)80.8955 in0.8764 in
Sep 10, 2024UT Grid + RT80.8946 in0.8915 in
Aug 28, 2021UT Grid (API 572)80.8949 in0.8895 in
Jul 7, 2018UT Grid (API 572)80.8921 in0.8858 in
May 24, 2015UT Grid (API 572)80.8923 in0.8882 in
Jul 25, 2012UT Spot80.8941 in0.8829 in
Oct 22, 2009UT Spot80.8940 in0.8748 in
Mar 26, 2007UT Grid + RT80.8965 in0.8817 in
Jun 25, 2004UT Grid + RT80.8971 in0.8892 in
Jun 15, 2001UT Spot80.8963 in0.8772 in
Jun 5, 1999UT Grid (API 572)80.8973 in0.8894 in