CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1097 — Steam Column V-1097

Amine Treating Unit · Steam service · Installed Aug 28, 2003 (23 yrs in service)

High
Current Min. Thickness
1.072 in
t-min 1.197 in
Measured Corrosion Rate
8.55 mpy
ML-predicted: 6.71 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure356 psig
Design Temperature125 °F
Operating Pressure205 psig
Operating Temperature116 °F
Diameter94 in
Nominal Thickness1.289 in
Corrosion Allowance0.0625 in
H2S / Chloride0 / 189 ppm
Flow Velocity7.4 ft/s
Process pH7.65
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.55 mpy
Predicted corrosion rate under these conditions (-3.00 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT61.0912 in1.0717 in
Jan 24, 2025UT Spot61.1048 in1.1001 in
Sep 20, 2022UT Grid + RT61.1236 in1.1209 in
Mar 18, 2021UT Grid (API 572)61.1364 in1.1313 in
May 7, 2019UT Grid + RT61.1542 in1.1389 in
Jan 4, 2017UT Spot61.1747 in1.1604 in
May 10, 2015UT Spot61.1893 in1.1735 in
Oct 8, 2013UT Grid + RT61.2048 in1.1909 in
Apr 25, 2011UT Grid (API 572)61.2233 in1.2119 in
Oct 4, 2008UT Grid + RT61.2433 in1.2346 in
Sep 9, 2005UT Grid + RT61.2676 in1.2640 in