CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1091 — Wet H2S Gas Column V-1091

Catalytic Reformer · Wet H2S Gas service · Installed Aug 29, 1996 (30 yrs in service)

Medium
Current Min. Thickness
0.389 in
t-min 0.243 in
Measured Corrosion Rate
0.50 mpy
ML-predicted: -0.44 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-516-70 Carbon Steel
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure84 psig
Design Temperature514 °F
Operating Pressure61 psig
Operating Temperature394 °F
Diameter114 in
Nominal Thickness0.404 in
Corrosion Allowance0.1250 in
H2S / Chloride179 / 170 ppm
Flow Velocity18.5 ft/s
Process pH6.93
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
0.10 mpy
Predicted corrosion rate under these conditions (-0.40 mpy vs. current measured rate)
Implied Remaining Life
60+ yrs
Implied Reinspection Interval
10.0 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)40.3965 in0.3887 in
May 28, 2024UT Spot40.3972 in0.3960 in
Jan 10, 2022UT Grid + RT40.4006 in0.3951 in
May 14, 2020UT Grid (API 572)40.3995 in0.3850 in
Jan 8, 2018UT Spot40.4011 in0.3905 in
Sep 13, 2015UT Grid (API 572)40.3985 in0.3936 in
Apr 25, 2014UT Grid (API 572)40.4009 in0.3906 in
May 12, 2011UT Grid (API 572)40.4024 in0.3944 in
Jan 2, 2009UT Grid (API 572)40.4009 in0.3985 in
Jan 25, 2006UT Grid (API 572)40.4017 in0.3861 in
Jun 14, 2003UT Grid + RT40.4028 in0.3946 in
Nov 11, 2001UT Grid + RT40.4049 in0.4039 in
Jul 5, 1999UT Grid + RT40.4053 in0.3956 in