CONCEPT DEMONSTRATION
66Phillips 66Vessel Integrity Intelligence
← Vessel Registry

V-1088 — Hydrotreater Feed Vessel V-1088

Fluid Catalytic Cracker · Hydrotreater Feed service · Installed Aug 27, 2006 (20 yrs in service)

Critical
Current Min. Thickness
1.348 in
t-min 1.482 in
Measured Corrosion Rate
13.94 mpy
ML-predicted: 12.34 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency0.85
Design Pressure607 psig
Design Temperature404 °F
Operating Pressure422 psig
Operating Temperature368 °F
Diameter102 in
Nominal Thickness1.645 in
Corrosion Allowance0.1250 in
H2S / Chloride20 / 82 ppm
Flow Velocity13.8 ft/s
Process pH4.58
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
12.03 mpy
Predicted corrosion rate under these conditions (-1.91 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — High-Temperature Sulfidation

API 571 §4.2.11

Reaction of sulfur compounds with steel at high temperature (>500°F) in the absence of water; rate governed by sulfur content, temperature, alloy content.

Recommended inspection approach: UT thickness per Modified McConomy-curve risk ranking; RT/UT at known high-rate locations identified by process simulation.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot81.3645 in1.3477 in
Mar 9, 2026UT Grid (API 572)81.3731 in1.3700 in
Feb 10, 2024UT Grid (API 572)81.4026 in1.3925 in
Oct 7, 2021UT Grid + RT81.4314 in1.4172 in
Jun 27, 2019UT Grid + RT81.4648 in1.4634 in
Sep 10, 2017UT Grid + RT81.4891 in1.4714 in
Jan 6, 2015UT Spot81.5248 in1.5050 in
Jan 30, 2013UT Grid + RT81.5564 in1.5486 in
Jul 16, 2010UT Grid (API 572)81.5882 in1.5781 in
Feb 19, 2009UT Spot81.6107 in1.5920 in