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V-1084 — Hot Hydrocarbon Vapor Drum V-1084

Delayed Coker · Hot Hydrocarbon Vapor service · Installed Aug 26, 2011 (15 yrs in service)

High
Current Min. Thickness
0.391 in
t-min 0.523 in
Measured Corrosion Rate
15.85 mpy
ML-predicted: 8.51 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240 Duplex 2205
Design CodeASME BPVC Section VIII, Div. 1
Joint Efficiency1.00
Design Pressure431 psig
Design Temperature266 °F
Operating Pressure319 psig
Operating Temperature230 °F
Diameter60 in
Nominal Thickness0.640 in
Corrosion Allowance0.0938 in
H2S / Chloride30 / 118 ppm
Flow Velocity19.5 ft/s
Process pH6.38
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.60 mpy
Predicted corrosion rate under these conditions (-7.25 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot40.4028 in0.3907 in
Aug 25, 2024UT Grid + RT40.4322 in0.4192 in
Feb 1, 2022UT Spot40.4715 in0.4516 in
Dec 5, 2019UT Grid + RT40.5084 in0.4993 in
Nov 12, 2017UT Grid (API 572)40.5397 in0.5237 in
Sep 5, 2015UT Grid (API 572)40.5718 in0.5534 in
Sep 9, 2013UT Grid + RT40.6079 in0.5907 in