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V-1082 — Sour Water Vessel V-1082

Alkylation Unit · Sour Water service · Installed Aug 30, 1995 (31 yrs in service)

Critical
Current Min. Thickness
1.812 in
t-min 1.821 in
Measured Corrosion Rate
4.07 mpy
ML-predicted: 4.17 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-387-11 Cl.2 (1.25Cr-0.5Mo)
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure483 psig
Design Temperature605 °F
Operating Pressure389 psig
Operating Temperature520 °F
Diameter132 in
Nominal Thickness1.952 in
Corrosion Allowance0.0625 in
H2S / Chloride911 / 117 ppm
Flow Velocity21.5 ft/s
Process pH5.49
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
4.77 mpy
Predicted corrosion rate under these conditions (+0.70 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Wet H2S Damage (SSC/HIC)

API 571 §4.5.1

Hydrogen-induced cracking (HIC) and sulfide stress cracking (SSC) in carbon/low-alloy steel exposed to wet H2S service. Not detectable by thickness monitoring alone.

Recommended inspection approach: Wet fluorescent magnetic particle (WFMT) and UT shear-wave/AUBT surveys in addition to routine UT thickness, per API RP 571 and NACE SP0296.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid (API 572)81.8259 in1.8123 in
Oct 11, 2025UT Grid (API 572)81.8287 in1.8218 in
Jul 19, 2023UT Grid (API 572)81.8340 in1.8246 in
Jan 15, 2022UT Spot81.8451 in1.8276 in
Dec 19, 2019UT Spot81.8520 in1.8349 in
May 24, 2017UT Spot81.8647 in1.8578 in
Jun 6, 2014UT Grid + RT81.8751 in1.8619 in
Jan 28, 2012UT Spot81.8888 in1.8816 in
Jul 23, 2009UT Grid (API 572)81.8963 in1.8939 in
Jun 1, 2007UT Spot81.9005 in1.8887 in
Apr 24, 2005UT Grid + RT81.9105 in1.8981 in
Feb 2, 2003UT Grid + RT81.9206 in1.9103 in
Aug 14, 2000UT Grid + RT81.9269 in1.9125 in
Sep 6, 1998UT Grid + RT81.9411 in1.9330 in
Mar 6, 1997UT Grid + RT81.9466 in1.9399 in