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V-1078 — Cooling Water Drum V-1078

Sulfur Recovery Unit · Cooling Water service · Installed Sep 1, 1985 (41 yrs in service)

Low
Current Min. Thickness
1.231 in
t-min 1.127 in
Measured Corrosion Rate
0.95 mpy
ML-predicted: 2.55 mpy
Remaining Life
60+ yrs
Next Inspection Due
Aug 19, 2036
Interval: 10.0 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-304L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency1.00
Design Pressure645 psig
Design Temperature594 °F
Operating Pressure538 psig
Operating Temperature478 °F
Diameter57 in
Nominal Thickness1.274 in
Corrosion Allowance0.0938 in
H2S / Chloride49 / 102 ppm
Flow Velocity14.7 ft/s
Process pH6.44
InsulatedNo

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
5.63 mpy
Predicted corrosion rate under these conditions (+4.68 mpy vs. current measured rate)
Implied Remaining Life
18.5 yrs
Implied Reinspection Interval
9.2 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Chloride Stress Corrosion Cracking (Cl-SCC)

API 571 §4.5.2

Cracking of austenitic stainless steel exposed to chlorides above roughly 140°F under tensile stress; not a thickness-loss mechanism.

Recommended inspection approach: Surface/near-surface NDE (PT, ECT) at susceptible welds and CUI-prone insulated stainless piping; chloride source control.

This mechanism is crack-dominant — thickness monitoring alone will not detect it. See Standards & Documentation for the full NDE requirement.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Spot41.2317 in1.2308 in
Jan 8, 2025UT Spot41.2361 in1.2189 in
Apr 7, 2023UT Spot41.2396 in1.2210 in
May 18, 2020UT Grid (API 572)41.2429 in1.2242 in
Jun 23, 2017UT Grid + RT41.2468 in1.2417 in
Apr 21, 2014UT Grid (API 572)41.2435 in1.2260 in
Oct 28, 2011UT Grid + RT41.2437 in1.2316 in
Dec 20, 2008UT Grid + RT41.2505 in1.2400 in
Dec 18, 2005UT Grid + RT41.2561 in1.2530 in
Jul 16, 2003UT Spot41.2551 in1.2432 in
Feb 5, 2001UT Grid + RT41.2592 in1.2512 in
Jun 27, 1998UT Grid (API 572)41.2604 in1.2428 in
Jul 18, 1995UT Spot41.2645 in1.2640 in
Feb 22, 1993UT Grid + RT41.2680 in1.2575 in
Jun 20, 1990UT Grid (API 572)41.2683 in1.2510 in
Jun 6, 1987UT Spot41.2711 in1.2583 in