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66Phillips 66Vessel Integrity Intelligence
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V-1073 — Steam Drum V-1073

Fluid Catalytic Cracker · Steam service · Installed Aug 30, 1993 (33 yrs in service)

High
Current Min. Thickness
0.447 in
t-min 0.463 in
Measured Corrosion Rate
3.63 mpy
ML-predicted: 4.50 mpy
Remaining Life
0.0 yrs
Next Inspection Due
Feb 20, 2027
Interval: 0.5 yrs (API 510)

UT Thickness Trend

Minimum CML reading per inspection vs. ASME Sec. VIII t-min

Vessel Specification

MaterialSA-240-316L Stainless
Design CodeASME BPVC Section VIII, Div. 2
Joint Efficiency0.85
Design Pressure265 psig
Design Temperature695 °F
Operating Pressure209 psig
Operating Temperature633 °F
Diameter49 in
Nominal Thickness0.576 in
Corrosion Allowance0.0625 in
H2S / Chloride36 / 191 ppm
Flow Velocity20.3 ft/s
Process pH6.92
InsulatedYes

Corrosion & Remaining-Life What-If

Adjust operating conditions to see the live model-predicted corrosion rate and implied remaining life

Live Prediction — What-If Model
8.76 mpy
Predicted corrosion rate under these conditions (+5.13 mpy vs. current measured rate)
Implied Remaining Life
0.0 yrs
Implied Reinspection Interval
0.5 yrs

What-if model: standardized Ridge regression, R² 0.56 on held-out fleet data (3.25 mpy MAE). Runs entirely client-side for instant feedback — see Model Insights for the full fleet-scale ensemble model used for official predictions.

Governing Damage Mechanism — Corrosion Under Insulation (CUI)

API 571 §4.3.5

Localized external corrosion beneath insulation where moisture is trapped, most severe in the 140–250°F operating band.

Recommended inspection approach: Insulation removal at high-risk locations (nozzles, low points), profile radiography, or guided-wave UT screening per API 570/RP 583.

Inspection History

UT thickness readings, most recent first

DateMethodCML CountAvg ThicknessMin CML Thickness
Aug 22, 2026UT Grid + RT80.4584 in0.4473 in
May 31, 2025UT Grid + RT80.4612 in0.4437 in
May 25, 2022UT Grid (API 572)80.4727 in0.4640 in
Dec 31, 2019UT Grid (API 572)80.4817 in0.4790 in
May 10, 2018UT Spot80.4861 in0.4762 in
Mar 13, 2016UT Grid (API 572)80.4927 in0.4865 in
May 22, 2014UT Grid + RT80.4979 in0.4958 in
Apr 16, 2012UT Grid + RT80.5051 in0.5049 in
Aug 9, 2010UT Grid + RT80.5160 in0.5104 in
Jul 5, 2008UT Grid + RT80.5208 in0.5138 in
Dec 31, 2006UT Spot80.5265 in0.5222 in
May 6, 2004UT Grid + RT80.5370 in0.5219 in
Feb 8, 2001UT Grid + RT80.5459 in0.5321 in
Apr 20, 1999UT Spot80.5538 in0.5381 in
Sep 17, 1997UT Grid (API 572)80.5653 in0.5516 in
Aug 8, 1995UT Spot80.5715 in0.5611 in